Autonomous Wireless Tilt Counter ROSSMA® IIOT-AMS Tilt Counter Ex

Autonomous wireless tilt counter for pump jack and valve monitoring. Tilt detection above 15°, LoRaWAN/NB-IoT, Ex-rated.

LoRaWAN NB-IoT
Interface Tilt counter
Explosion protection 1Ex e IIC T4 Gb X
Battery life up to 10 years
Protocol LoRaWAN / NB-IoT
Operating temperature -55...+85 °C
Варианты исполнения
Price on request
Tilt Counting
Built-in accelerometer, continuous counting with memory storage
LoRaWAN + NB-IoT
Dual-protocol, 12 frequency plans, up to 15 km
Ex e, IP66
Explosion protection for Zone 1 & 2
Up to 10 years
Standard 14 A·h, max 20 A·h, compact 75x70x55 mm housing

Overview

Features

The device is supplied with a 3.6V battery.
The ROSSMA IIOT-AMS TILT COUNTER battery is a built-in battery with capacity of 1200/6000/9000/14000/19000/20000 mAh, designed for up to 10 years of service with daily readings and data transmission.

Tilt counting and accumulation is performed continuously. Data packet transmission occurs over wireless network with a period from 1 minute (setting the interval below 1 minute is not recommended to ensure long autonomous operation). Read values are stored in the device memory.

Data transmission period is configurable via wireless network commands. The factory default is 1 transmission per 15 minutes. Data transmission occurs on a timer stored in the device internal memory.

The device operates from a built-in 3.6V battery. The 20 Ah battery capacity is designed for 10 years of service.

With the “Request confirmation” parameter disabled, the device sends current data to the network at the configured interval. There is no packet delivery verification in this mode. No undelivered packets remain in the device memory.

Device communication timing is controlled via the LoRaWAN network server and can be adjusted by command.

GENERAL TECHNICAL SPECIFICATIONS:

  • Operating temperature range t,°С: -55…+85
  • Built-in temperature sensor: yes (sent with each communication)
  • Antenna type: internal
  • Supply voltage: built-in 3.6V battery, 20 Ah capacity, D-size.
  • Built-in battery charge measurement: yes (sent with each communication)
  • Housing dimensions, mm: 75×70×55
  • Mounting: directly to sensor, cable ties to pole, DIN rail, wall

LoRaWAN TECHNICAL SPECIFICATIONS:

  • LoRaWAN® device class: A
  • LoRaWAN® activation: OTAA/ABP (configurable), ABP – default
  • Transmitter output power: up to 100 mW (configurable), 25 mW default
  • Sensitivity: -138 dBm
  • Radio range: up to 5 km urban; up to 15 km rural.
  • Frequency plan: RU868, EU868, IN865, AS923, AU915, KR920, US915, KZ865, custom§ (based on EU868) – configurable.

NB-IoT TECHNICAL SPECIFICATIONS:

  • Data rate: 25/20 kbps (singletone) or 60 kbps (multitone) (DL/UL)
  • RF bands: B1/2/3/5/8/12/13/17/18/19/20/25/26/28/66/70
Housing:
1Ex e IIC T4 Gb X, IP66
Power:
Autonomous up to 10 years

Specifications

Measurement
Interface
Built-in accelerometer (tilt counting)
Measurement interval
from 1x/min (counting continuous)
Built-in temperature sensor
yes
Battery level measurement
yes
Communications
LoRaWAN class
A
Activation
OTAA / ABP
TX power
up to 100 mW (configurable), default 25 mW
Sensitivity
-138 dBm
Communication range
up to 15 km
Frequency plan
RU868, EU868, IN865, AS923, AU915, KR920, US915, KZ865
Housing & Protection
IP rating
IP66
Explosion protection
1Ex e IIC T4 Gb X
Dimensions
75x70x55 mm
Mounting
directly to sensor, cable ties to pole, DIN rail, wall
Power
Voltage
3.6 V
Battery capacity
1200-20000 mAh (standard 14000)
Battery life
up to 10 years (at 1x/day)
Operating Conditions
Operating temperature
-55...+85 °C

Documentation

User Manual Open in Wiki ↗

The ROSSMA IIOT-AMS TILT COUNTER switch registers housing tilt at angles greater than 15 degrees and counts the tilts. The switch operates autonomously and provides wireless data transmission via LoRaWAN or NB-IoT networks.

тилт.jpg

Purpose

Designed for use with devices and mechanisms where it is necessary to monitor the presence of oscillation (tilt) of moving parts. Contains two sensitive elements for tilt registration.

The switch can be used at industrial facilities, housing and utilities infrastructure, and hard-to-reach locations (manholes, basements). The switch enables installation of measuring instruments in places without power sources and operates in harsh climatic and weather conditions.

Equipment is registered in the register of the Ministry of Industry and Trade of the Russian Federation as equipment manufactured on the territory of the Russian Federation (Conclusion 48859/11 dated June 11, 2021).

Battery Life Calculator

Capabilities


  • Continuous counting and accumulation of housing tilts
  • Two independent sensors for oscillation registration
  • Trigger angle: more than 15 degrees
  • Autonomous operation from built-in battery up to 10 years
  • Data transmission via LoRaWAN/NB-IoT wireless network
  • Built-in temperature sensor
  • Battery voltage monitoring
  • Configurable data transmission period (from 1 minute)
  • ADR support (Adaptive Data Rate)
  • Non-volatile memory for data storage

Technical Specifications


General Characteristics

  • Number of sensors: 2 (two sensitive elements)
  • Trigger angle: more than 15 degrees
  • Operating temperature range: -55…+85°C
  • Built-in temperature sensor: yes (sent with each transmission)
  • Battery voltage measurement: yes (sent with each transmission)
  • Antenna type: internal
  • Housing dimensions: 80×75×55 mm
  • Mounting: directly to sensor, cable ties to support, DIN rail, wall mount

Power Supply

  • Voltage: 3.6 V (built-in battery)
  • Form factor: D
  • Capacity: 1200/6000/9000/14000/19000/20000 mAh (depending on configuration)
  • Standard capacity: 14000 mAh (14 A/h)
  • Maximum capacity: 20000 mAh (20 A/h)
  • Battery life: up to 40,000 data packets ± 10%
  • Service life: up to 10 years at once per day transmission

LoRaWAN Characteristics

  • Device class: A
  • Activation: OTAA/ABP (configurable), ABP – default
  • Output power: up to 100 mW (configurable), default 25 mW
  • Sensitivity: -138 dBm
  • Radio range:
    • up to 5 km in urban areas
    • up to 15 km in rural areas
  • Frequency plan: RU868, EU868, IN865, AS923, AU915, KR920, US915, KZ865, custom (based on EU868) — configurable

NB-IoT Characteristics

  • Data rate:
    • 25/20 kbps (single-tone) DL/UL
    • 60 kbps (multi-tone)
  • Frequency bands: B1/2/3/5/8/12/13/17/18/19/20/25/26/28/66/70

Operating Algorithm


Counting and accumulation of housing tilts is performed continuously. Packet transmission with counted data is performed via wireless network with period from 1 minute.

Recommendation: Do not set intervals less than 1 minute to ensure long autonomous operation.

Operating Modes

With delivery confirmation (Confirmed):

  • Switch sends next packet only after receiving confirmation of previous delivery
  • If confirmation not received after 3 retries, communication session ends
  • Unsent data is saved to memory and transmitted in next session
  • Advantage: guaranteed data delivery
  • Disadvantage: increased power consumption

Without confirmation (Unconfirmed):

  • Switch sends data at specified interval
  • No packet delivery verification
  • No unsent packets remain in memory
  • Advantage: minimum power consumption
  • Disadvantage: possible data loss

Transmission Period Configuration

Data transmission period is configured via wireless network commands:

  • Default: once per 15 minutes
  • Minimum: 1 minute (not recommended for long autonomous operation)
  • Maximum: unlimited

Communication time management is performed via LoRaWAN network server and can be adjusted by command.

Indication


The ROSSMA IIOT-AMS TILT COUNTER switch has the following indicators:

  • ACT – tilt registration (sensor triggered)
  • LoRa – data transmission/reception via LoRaWAN network

The switch has a RESET button for device restart.

Applications


Typical Use Cases:

1. Pump Equipment Monitoring

  • Pump vibration and oscillation monitoring
  • Detection of abnormal operating modes
  • Predictive maintenance

2. Mast and Support Monitoring

  • Lighting mast oscillation control
  • Power line tower monitoring
  • Detection of excessive tilt angles

3. Moving Mechanism Parts Control

  • Conveyor operation monitoring
  • Suspended structure oscillation control
  • Bearing fault detection

4. Perimeter Security System

  • Unauthorized access control
  • Fence and barrier monitoring
  • Intrusion attempt detection

5. Manholes and Underground Structures

  • Manhole cover condition control
  • Unauthorized access monitoring
  • Structure deformation detection

Additional Information


Documentation:

Other Devices:

  • ESD — tilt, shock, vibration control (similar device)
  • PULSE — pulse counter
  • Device Catalog — all ROSSMA IIoT-AMS models

Works with the following sensors:

Designed for use with devices and mechanisms where it is necessary to monitor the presence of rocking (tilting) of moving parts.

It contains two sensitive elements for tilt detection.

The device can be used at industrial facilities, municipal infrastructure, and hard-to-reach locations (manholes, basements). The device can be installed in locations without power supply and operates in harsh climatic and weather conditions.

The equipment is registered in the Registry of the Ministry of Industry and Trade of the Russian Federation as equipment manufactured in the Russian Federation (Certificate 48859/11 dated 11.06.2021).

Software

Configurator application for remote configuration of ROSSMA® IIOT-AMS switching devices

Tools

Frequently Asked Questions

What is a wireless tilt counter used for?
ROSSMA® IIOT-AMS Tilt Counter Ex counts tilts using a built-in accelerometer. Used for monitoring pump jack operation (stroke counting) and valve position control at oil & gas facilities.
What is the battery life?
Up to 10 years from a 3.6 V / 14 Ah lithium battery with daily data transmission. Battery packs from 1,200 to 20,000 mAh available for different operating modes.
Can it be used on pump jacks in hazardous zones?
Yes. Certified 1Ex e IIC T4 Gb X, IP66. Mounts directly on the pump jack beam or valve body.
What is the communication range?
Up to 15 km via LoRaWAN. Supports 8 frequency plans: RU868, EU868, IN865, AS923, AU915, KR920, US915, KZ865.
What data does the tilt counter transmit?
Tilt count (strokes) per period, ambient temperature (built-in sensor), and battery charge level. Tilt counting runs continuously; data is sent on a configured schedule.
What is the operating temperature range?
Operating range −55…+85 °C. Operates in Arctic conditions outdoors without additional heating. Compact 75×70×55 mm enclosure.
Interested Autonomous Wireless Tilt Counter ROSSMA® IIOT-AMS Tilt Counter Ex?

Office

9D Chkalova St., office 320, 322 Perm, Perm Krai Russia, 614064

Manufacturing

9 Chkalova St., building 3 Perm, Perm Krai Russia, 614064

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