Gas Transport IoT

Gas Pipeline &
Distribution Network Monitoring

ROSSMA wireless Ex-rated pressure and flow sensors for continuous gas pipeline monitoring. Leak detection, valve security, SCADA integration. LoRaWAN up to 15 km, NB-IoT for remote sections

LoRaWAN Ex Pipeline Monitoring ATEX / TR CU 012/2011 P-METER Ex 24/7
Pressure at every node
Valve security 24/7
NB-IoT for remote sections
15km
LoRaWAN range on route
10years
P-METER Ex autonomy
500+
Devices per gateway
24/7
Continuous pressure control

Gas Transport Challenges

Leaks, unauthorized access, and lack of real-time data threaten safety and economics

Gas Leaks

Pipeline leaks cause environmental damage, regulatory fines, and explosion risk. Traditional detection (patrol, flyover) is periodic, not real-time.

Unauthorized Valve Access

Illegal taps, gas theft, valve tampering. Without 24/7 valve position monitoring, incidents are discovered late.

No Cables Along Pipeline Route

Pipelines stretch tens to hundreds of kilometers through wilderness. Cable runs along the route are economically impossible.

Manual Patrol — Slow & Dangerous

Inspectors check the route once daily or less. Between patrols, leaks and incidents develop undetected. Winter drives are dangerous.

Hidden Corrosion & Degradation

Internal and external corrosion develops over years. Without continuous P/T monitoring, degradation is found only at failure.

No Real-Time Data for Dispatch

GTS dispatcher cannot see pressure, flow, or valve status on the linear section in real time. Decisions are based on outdated data.

ROSSMA Capabilities for Gas Transport

Continuous pressure, flow, and valve monitoring across the entire pipeline

Pressure at Every Node

P-METER Ex — autonomous wireless pressure transmitter, 1Ex db IIC T5 Gb. 10-year battery. LoRaWAN every 1-10 min. Install at every node: GDS, GRP, block valves, taps.

Flow Balance — Inlet/Outlet

Pulse Ex measures gas flow at inlet and outlet points. Balance comparison detects losses and localizes the leak section without special equipment.

Leak Detection — Pipeline Leak Detector

ROSSMA Pipeline Leak Detector — leak detection and localization system using NPW analysis, AI/ML (Isolation Forest), hydraulic gradient, and material balance. Localization accuracy: ±50 m.

Valve Security — VPM

Dry Contact VPM monitors valve position (% open/close). Dry Contact Ex and ESD detect unauthorized access, vibration, and tampering. Instant dispatcher alert.

LoRaWAN + NB-IoT

LoRaWAN covers up to 15 km on open route per base station. NB-IoT via cellular for remote sections without LoRaWAN coverage. Both standards in one ROSSMA device.

ROSSMA.NETS — GTS Control Center

Unified platform: pipeline map with pressure at every node, trends, ISA-18.2 alarms, 9 report types. Integration via Modbus TCP, OPC UA, MQTT.

Architecture: From Block Valve to GTS Dispatch

Ex sensors at every pipeline node — wireless transmission to unified monitoring center

Architecture: From Block Valve to GTS Dispatch Architecture: From Block Valve to GTS Dispatch

Economics: Manual Patrol vs ROSSMA IoT

Monitoring cost comparison for a 50 km pipeline section

24/7
Monitoring vs daily patrol
$0/mo
LoRaWAN subscription
10 years
Maintenance-free autonomy
Parameter Manual Patrol ROSSMA IoT
Monitoring frequency Once daily (inspector) 24/7 real-time
Leak detection Days to weeks Minutes (pressure drop)
Valve security None 24/7 VPM + ESD
Dispatch data Paper logs Online map + trends
Operating cost Inspector payroll + transport $0/mo (10-year battery)
Scaling Hire more inspectors Add sensor in 15 min

Key Economic Advantages

24/7 monitoring instead of periodic patrol
Early leak detection — reduced fines and environmental damage
Valve security against unauthorized access
10-year autonomy — zero maintenance cost
Integration with existing GTS SCADA

Frequently Asked Questions

How to monitor a 100+ km pipeline?
Sensors at every node: GDS, GRP, block valves, taps. One LoRaWAN base station covers 15 km on open route. Multiple gateways or NB-IoT for remote points.
What is Pipeline Leak Detector?
ROSSMA leak detection and localization system using 4 methods: NPW pressure wave analysis, AI/ML (Isolation Forest), hydraulic gradient, material balance. Accuracy: ±50 m, detection time: <60 sec.
Is there Ex certification for gas facilities?
Yes. ATEX and TR CU 012/2011 for Zone 0, 1, 2. Ex d and Ex ia. IP66/IP67 stainless steel.
How does valve security work?
VPM monitors % open/close. ESD detects vibration and tampering. Instant alert via SMS, Telegram, ROSSMA.NETS.
NB-IoT for remote sections?
Yes. ROSSMA devices support both LoRaWAN and NB-IoT. Remote sections use cellular NB-IoT.
SCADA integration?
Modbus TCP, OPC UA, MQTT, REST API. Compatible with Wonderware, WinCC, CitectSCADA, and local systems.
Autonomy on the linear section?
P-METER Ex: up to 10 years at 1-10 min intervals. −55 to +85 °C. No external power or maintenance.
Cost per km of pipeline?
Depends on node density. Average: 2-4 sensors per 10 km. Sensor: $150-1,000. Base station: ~$2,000. $0/mo fee.

Ready to Digitize Your Gas Transport Network?

Get a monitoring system quote for your pipeline — from node pressure to leak detection

Office

9D Chkalova St., office 320, 322 Perm, Perm Krai Russia, 614064

Manufacturing

9 Chkalova St., building 3 Perm, Perm Krai Russia, 614064

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